China OEM A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain

Product Description

CHINAMFG rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

 

CHC
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MIN.
STRENGTH
 AVG.
STRENGTH
MAX.
STRENGTH
TRANS
PITCH
d L LC H T
mm mm mm mm mm mm mm mm kgf kgf kgf mm
C35-1 9.525 4.68 5.08 3.60 12.15 13.40 8.80 1.25 800 1,100 220 NIL
C40-1 12.700 7.85 7.92 3.98 17.80 21.00 12.00 1.50 1,420 1,950 370 NIL
C50-1 15.875 9.40 10.16 5.09 21.80 25.00 15.00 2.00 2,200 3,100 650 NIL
C60-1 19.050 12.58 11.91 5.96 26.90 31.00 18.00 2.35 3,190 4,200 920 NIL
C80-1 25.400 15.75 15.87 7.94 33.50 38.00 24.10 3.20 5,680 7,500 1,500 NIL
C100-1 31.750 18.90 19.05 9.54 41.10 47.00 30.10 4.00 8,870 12,100 2,300 NIL
C120-1 38.100 25.23 22.22 11.11 50.80 57.00 36.20 4.70 12,770 16,000 3,100 NIL
C140-1 44.450 25.23 25.40 12.71 54.90 62.00 42.20 5.50 17,380 21,000 4,100 NIL
C160-1 50.800 31.55 25.87 14.29 65.50 73.00 48.20 6.40 22,700 30,000 5,400 NIL
C40-2 12.700 7.85 7.92 3.98 32.30 36.20 12.00 1.50 2,840 3,900 630 14.38
C50-2 15.875 9.40 10.16 5.09 39.90 44.00 15.00 2.00 4,440 6,200 1,100 18.11
C60-2 19.050 12.58 11.92 5.96 49.80 54.40 18.00 2.35 6,380 8,400 1,530 22.78
C80-2 25.400 15.75 15.87 7.94 62.70 68.10 24.10 3.20 11,360 15,000 2,550 29.29
C100-2 31.750 18.90 19.05 9.54 77.00 83.10 30.10 4.00 17,740 24,200 3,900 35.76
C120-2 38.100 25.23 22.22 11.11 96.30 102.90 36.20 4.70 25,540 32,000 5,250 45.44
C140-2 44.450 25.23 25.40 12.71 103.60 111.00 42.20 5.50 347,600 42,000 6,970 48.87
C160-2 50.800 31.55 28.57 14.29 124.20 132.10 48.20 6.40 57,460 60,000 9,150 58.55

Usage: Transmission Chain, Conveyor Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 3/8"*2"
Structure: Roller Chain
Customization:
Available

|

Customized Request

conveyor

How do you calculate the required horsepower for a conveyor chain drive?

The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:

1. Determine the Total Resistance:

– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.

2. Convert the Resistance to Equivalent Inertia:

– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.

3. Calculate the Total Inertia:

– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.

4. Determine the Required Torque:

– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.

5. Convert Torque to Horsepower:

– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.

6. Consider Safety Factors and Efficiency:

– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.

– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.

It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.

conveyor

What are the design considerations for a long-span conveyor chain conveyor?

Designing a long-span conveyor chain conveyor requires careful consideration of various factors to ensure its efficiency, safety, and reliability. Here are some key design considerations:

1. Conveyor Chain Selection: Choose a conveyor chain that is suitable for long spans and can withstand the required load capacity. Consider factors such as chain material, pitch, strength, and durability to ensure it can handle the anticipated load and operating conditions.

2. Conveyor Structure: The conveyor structure should be designed to provide sufficient support and stability for the long span. Consider factors such as material strength, rigidity, and deflection to ensure the structure can handle the weight of the conveyor chain, the product being transported, and any additional loads.

3. Drive System: Select an appropriate drive system that can efficiently power the long-span conveyor chain. Consider factors such as motor power, speed, torque, and control mechanisms to ensure smooth and reliable operation.

4. Tensioning and Alignment: Proper tensioning and alignment of the conveyor chain are critical for its performance and longevity. Design the system with adequate provisions for tensioning devices and alignment mechanisms to maintain optimal chain tension and alignment throughout the conveyor’s length.

5. Supports and Bearings: Install adequate supports and bearings along the length of the conveyor to reduce chain sagging, minimize friction, and ensure smooth movement. Consider factors such as bearing type, lubrication, and maintenance requirements.

6. Conveyor Controls and Safety: Implement appropriate controls and safety features to monitor and control the operation of the long-span conveyor chain. This may include emergency stop systems, speed monitoring, overload protection, and safety interlocks.

7. Environmental Factors: Consider the environmental conditions in which the conveyor will operate, such as temperature, humidity, dust, and corrosive substances. Select materials and components that can withstand these conditions and implement proper ventilation, dust collection, and corrosion protection measures.

8. Maintenance and Accessibility: Design the conveyor system with ease of maintenance and accessibility in mind. Provide sufficient access points, walkways, and platforms for inspection, cleaning, and maintenance tasks. Consider factors such as lubrication points, conveyor cleaning systems, and easy replacement of worn components.

9. Future Expansion and Flexibility: Anticipate future needs for expansion or modifications and design the long-span conveyor chain conveyor with flexibility in mind. This may include allowing for additional conveyor sections, transfer points, or integration with other equipment.

By considering these design considerations, a long-span conveyor chain conveyor can be efficiently designed and optimized for its intended application, ensuring reliable and cost-effective material handling operations.

conveyor

How can you prevent conveyor chain failures?

Preventing conveyor chain failures is crucial for maintaining the efficiency and reliability of a conveyor system. Here are some key preventive measures:

  • Regular Inspection and Maintenance: Implement a routine inspection and maintenance schedule to identify potential issues before they escalate. Regularly inspect the chain for signs of wear, such as elongation, link plate wear, and sprocket tooth wear. Address any visible damage or abnormalities promptly.
  • Proper Lubrication: Apply the appropriate lubricant to the conveyor chain to minimize friction and reduce wear. Lubrication helps to prevent metal-to-metal contact, corrosion, and excessive heat generation. Follow the manufacturer’s recommendations for lubrication frequency and use lubricants suitable for the operating conditions.
  • Tensioning: Maintain proper tension in the conveyor chain to ensure optimal performance and reduce the risk of failures. Both over-tensioning and under-tensioning can lead to premature wear or chain damage. Follow the manufacturer’s guidelines for tensioning and regularly check and adjust the tension as needed.
  • Sprocket Maintenance: Inspect and maintain the sprockets that engage with the conveyor chain. Check for any signs of wear or damage on the sprocket teeth and replace them if necessary. Ensure proper alignment between the chain and sprockets to prevent excessive wear and chain skipping.
  • Environmental Considerations: Take into account the environmental factors that can affect the conveyor chain’s performance. Protect the chain from exposure to moisture, corrosive substances, excessive heat, or abrasive materials. Implement appropriate safeguards, such as covers or enclosures, to minimize environmental impact on the chain.
  • Proper Loading: Ensure that the conveyor chain is not subjected to excessive loads beyond its capacity. Overloading can lead to accelerated wear and chain failures. Adhere to the recommended load limits and guidelines provided by the chain manufacturer.
  • Operator Training: Provide proper training to operators and maintenance personnel on the correct operation, maintenance, and safety procedures related to the conveyor chain system. Educate them on identifying potential issues, performing routine inspections, and reporting any abnormalities.

By implementing these preventive measures, you can significantly reduce the risk of conveyor chain failures and extend the lifespan of the chain. Regular monitoring and maintenance are essential to ensure the system operates smoothly and safely.

China OEM A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain  China OEM A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain
editor by CX 2023-09-18

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